mechanical rice dryer
A mechanical rice dryer is a device that utilizes mechanical equipment for drying rice. Unlike traditional methods like sun drying, mechanical rice dryers employ more efficient and precise drying techniques.
mechanical rice dryer Introduction
A mechanical rice dryer is a device that utilizes mechanical equipment for drying rice. Unlike traditional methods like sun drying, mechanical rice dryers employ more efficient and precise drying techniques. They can reduce the moisture content in rice to the desired level in a shorter time, thus avoiding issues like mold and rot. These dryers are typically equipped with fans, heating elements, control systems, and other equipment to ensure uniform heating and ventilation throughout the drying process. Mechanical rice dryers are suitable for rice production of various scales, ranging from small-scale household farmers to large-scale farms.
Features of Mechanical Rice Dryer
Efficient Drying
Mechanical rice dryers employ advanced technologies for efficient and rapid drying of rice, reducing the drying time compared to traditional methods.
Controlled Environment
They offer precise control over temperature, humidity, and airflow, ensuring optimal drying conditions for rice while minimizing the risk of over-drying or uneven drying.
Uniform Drying
These dryers ensure uniform drying of rice grains, reducing the likelihood of mold, discoloration, or spoilage.
Versatility
Mechanical rice dryers can be used for various types of rice and are adaptable to different moisture levels and grain sizes.
Capacity
They come in various capacities, suitable for small-scale farmers as well as large commercial rice producers.
Automation
Many mechanical dryers are equipped with automation features such as timers, sensors, and automatic shut-off systems, reducing the need for manual intervention and ensuring consistent drying results.
Energy Efficiency
Some models are designed to be energy-efficient, using technologies like heat recovery systems or efficient fans to minimize energy consumption during the drying process.
Safety Features
They often include safety features such as temperature sensors, fire suppression systems, and emergency shut-off mechanisms to ensure safe operation.
The structure of mechanical rice dryer
Drying Chamber
This is the space where rice is placed for drying, typically made of metal or plastic with appropriate sealing and durability.
Ventilation System
It includes fans, ducts, and vents to guide air flow over the rice, facilitating evaporation and moisture removal.
Heating Device
Usually a heater or burner, it heats the air to increase temperature, accelerating the evaporation of moisture.
Control System
It comprises temperature controllers, humidity controllers, timers, etc., to monitor and adjust the temperature, humidity, and duration of the drying process.
Feeding and Discharging Device
Used to input the rice to be dried into the drying chamber and remove the dried rice from it.
Drainage System
Designed to remove the moisture and humidity expelled from the rice, ensuring a dry environment within the drying chamber.
Supporting Structure
It supports and stabilizes the overall structure of the dryer, typically made of steel or other sturdy materials.
Safety Devices
These include temperature sensors, automatic shutdown devices, fire alarms, etc., to ensure the safe operation of the dryer.
Advantages of Mechanical Rice Dryer
Efficiency
Mechanical rice dryers offer faster and more efficient drying compared to traditional methods like sun drying, reducing drying time and labor costs.
Controlled Environment
They provide precise control over temperature, humidity, and airflow, ensuring optimal drying conditions and reducing the risk of spoilage or damage to the rice.
Uniform Drying
Mechanical dryers ensure uniform drying of rice grains, resulting in better quality and reducing the risk of mold or uneven drying.
Versatility
They can be used for various types and quantities of rice, making them suitable for both small-scale farmers and large commercial operations.
Capacity
Mechanical dryers come in different capacities to meet the needs of different producers, allowing for efficient processing of large quantities of rice.
Automation
Many mechanical dryers are equipped with automation features such as timers, sensors, and automatic shut-off systems, reducing the need for manual monitoring and intervention.
Energy Efficiency
Some models are designed to be energy-efficient, using technologies like heat recovery systems or efficient fans to minimize energy consumption during the drying process.
Reduced Labor
Mechanical dryers require less manual labor compared to traditional methods, freeing up labor for other tasks on the farm.
Grain Dryer Application
The Grain dryer machine is suitable for efficiently drying all cereals,grains,beans,and seeds of all crops such as corn, wheat, rice, soybean, sorghum, rapeseed, cashew, barley, etc. It is suitable for all kinds of farms.
Working Principle
The paddy crops are input from the top of the tower through the bucket elevator, and through the distribution device to ensure that the equipment is always in a full load state during operation.
The induced draft fan introduces the hot air into the inside of the tower body, and the rice crops are combined with the bottomless V-shaped baffles that are turned inward, and the multi-row V-shaped baffles are arranged staggered for processing, so that the rice crops can be mixed with the hot air, and the water vapor generated is discharged from the dryer exhaust system
Grain dryer Machine Technical Parameter
Model | 5H-KB-15 | 5H-KB-20 | 5H-KB-35 | |||
Dryer type | Batch type recirculating mixed flow drying | |||||
Capacity | 15 tons per batch | 20 tons per batch | 35 tons per batch | |||
Dryer Volume(m3) | 25 | 37.25 | 62.5 | |||
Overall weight(kg) | 5000 | 6000 | 9500 | |||
Overall Dimension(mm) | 2900*4050*11500 | 2900*4050*12200 | 3500*4400*13330 | |||
Power(kw) | 8.7 | 8.7 | 13.5 | |||
Bunner | Type | Indirect Type | ||||
Ignition method | Manual Ignition | |||||
Fuel consumption (kg/h) | ≤25(coal)
30-40(rice husk) |
≤25(coal)
30-40(rice husk) |
≤30(coal)
70-120(rice husk) |
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Fuel | Coal, rice husk, wood chips, gas, diesel, etc | |||||
Voltage | 380V, 50Hz, 3 phase (Can be customized) | |||||
Moisture Reduction per hour(%/h) | Rice/wheat:0.5-0.8 | Rice/wheat:0.5-1.2 | ||||
Safety Equipment | Temperature control, Electrical overload protection, Leakage Protection |
After-sale Service
- – HKB provides advanced grain safety storage technology to assure your grain silo 100% quality stability.
- – grain silo Quality guarantee is one year after installation and commissioning or 18 months after leaving China Port. Maturity is the first.
- – 7 days x 24 hours service, within 24 hours reply/solve of any technical issues upon request.
- – Routinely telephone track to remove all might be problems grain silo or issues guarantying the whole system grain silo long-lasting safety and reliability.
- – HKB will consider all other needs like customs clearance, sea delivery, insurance, customs tax benefit plan, documentation, etc. So our respected Users feel so relaxed and easy to get the grain silo system well.