spent grain dryer
A spent grain dryer is a specialized device used for drying spent grains. Spent grains are typically by-products produced during the brewing of beer, ethanol production, or other agricultural processes.
spent grain dryer Introduction
Features of Spent Grain Dryer
High-Efficiency Drying
Utilizes an efficient heating system to quickly remove moisture from spent grains.
Energy Saving
Incorporates advanced technology to reduce energy consumption and enhance drying efficiency.
Uniform Drying
Ensures even heating of spent grains with specific structures and ventilation systems, preventing overheating or under-drying.
Environmental Protection
Includes exhaust treatment systems to minimize pollutants during the drying process, complying with environmental standards.
Automated Control
Features an automated control system that precisely adjusts drying parameters for optimal results.
Durability
Uses high-quality materials and sturdy construction, offering long service life and reliability for continuous operation.
Easy Maintenance
Designs for easy maintenance and cleaning, reducing downtime and increasing production efficiency.
Versatility
Adapts to various types of spent grains, such as brewery waste and ethanol by-products, with adjustable settings for different materials.
Compact Size
Offers a compact structure, requiring minimal space and fitting various production facilities.
High Safety
Equips with safety monitoring and protection systems to ensure operational safety and prevent accidents.
Structure of spent grain dryer
Feeding System
Includes a feed hopper, conveyor belt, or screw conveyor to evenly introduce spent grains into the dryer.
Drying Chamber
The main drying area equipped with heating devices, hot air distributors, and drying drums or trays to dry the spent grains.
Heating System
Comprises burners, electric heaters, or steam heaters to provide the necessary heat for drying.
Ventilation System
Features blowers and exhaust fans to ensure uniform distribution of hot air within the drying chamber and to expel moisture.
Discharging System
Consists of discharge hoppers and conveyors to remove the dried spent grains from the dryer.
Control System
An automated control system with temperature sensors, humidity sensors, and PLC controllers to monitor and adjust drying parameters, ensuring optimal drying results.
Exhaust Treatment System
Includes dust collectors and exhaust treatment devices to handle waste gases and dust generated during the drying process, protecting the environment.
Support Structure
Comprises a frame and support columns to provide stable structural support for the dryer.
Advantages of Spent Grain Dryer
High Efficiency
Quickly and efficiently removes moisture from spent grains, increasing drying speed and reducing drying time.
Energy Saving and Environmentally Friendly
Utilizes energy-saving designs and advanced exhaust treatment systems, reducing energy consumption and pollutant emissions.
Uniform Drying
Ensures even heating of spent grains through optimized ventilation and heating systems, achieving consistent drying results.
Versatility
Suitable for drying various types of spent grains, such as brewery waste and ethanol by-products, meeting different production needs.
Automated Control
Features an automated control system for precise adjustment of drying parameters, reducing manual labor and enhancing production efficiency.
Compact Structure
Offers a compact design with a small footprint, suitable for various production facilities.
Easy Maintenance
Designs for simple maintenance and cleaning, minimizing downtime and extending equipment lifespan.
Safety and Reliability
Equips with comprehensive safety monitoring and protection systems to ensure safe operation and prevent accidents.
Durability
Uses high-quality materials and robust construction, providing long service life and reliability.
spent grain dryer Application
The Grain dryer machine is suitable for efficiently drying all cereals,grains,beans,and seeds of all crops such as corn,wheat,Lentils,Sesame,rice, soybean, sorghum,Sunflower seeds,Coffee Beans,rapeseed, cashew, barley, etc. It is suitable for all kinds of farms.
Working Principle
The paddy crops are input from the top of the tower through the bucket elevator. The distribution device ensures that the equipment is always in a full load state during operation.
The induced draft fan introduces hot air into the inside of the tower body. Inside, the rice crops interact with the inward-turned, bottomless V-shaped baffles. The multi-row V-shaped baffles are arranged in a staggered manner, allowing the rice crops to mix with the hot air. The water vapor generated is then discharged from the dryer exhaust system.
spent grain dryer Technical Parameter
| Model | 5H-KB-15 | 5H-KB-20 | 5H-KB-35 | |||
| Dryer type | Batch type recirculating mixed flow drying | |||||
| Capacity | 15 tons per batch | 20 tons per batch | 35 tons per batch | |||
| Dryer Volume(m3) | 25 | 37.25 | 62.5 | |||
| Overall weight(kg) | 5000 | 6000 | 9500 | |||
| Overall Dimension(mm) | 2900*4050*11500 | 2900*4050*12200 | 3500*4400*13330 | |||
| Power(kw) | 8.7 | 8.7 | 13.5 | |||
| Bunner | Type | Indirect Type | ||||
| Ignition method | Manual Ignition | |||||
| Fuel consumption (kg/h) | ≤25(coal)
30-40(rice husk) |
≤25(coal)
30-40(rice husk) |
≤30(coal)
70-120(rice husk) |
|||
| Fuel | Coal, rice husk, wood chips, gas, diesel, etc | |||||
| Voltage | 380V, 50Hz, 3 phase (Can be customized) | |||||
| Moisture Reduction per hour(%/h) | Rice/wheat:0.5-0.8 | Rice/wheat:0.5-1.2 | ||||
| Safety Equipment | Temperature control, Electrical overload protection, Leakage Protection | |||||
After-sale Service
- – HKB provides advanced grain safety storage technology to assure your grain silo 100% quality stability.
- – grain silo Quality guarantee is one year after installation and commissioning or 18 months after leaving China Port. Maturity is the first.
- – 7 days x 24 hours service, within 24 hours reply/solve of any technical issues upon request.
- – Routinely telephone track to remove all might be problems grain silo or issues guarantying the whole system grain silo long-lasting safety and reliability.
- – HKB will consider all other needs like customs clearance, sea delivery, insurance, customs tax benefit plan, documentation, etc. So our respected Users feel so relaxed and easy to get the grain silo system well.
